ISO 27919-1:2018 — Post-Combustion CO2 Capture Performance Evaluation

Methods for measuring, evaluating, and reporting PCC plant performance integrated with power plants

1. Overview of ISO 27919-1:2018

ISO 27919-1:2018 specifies methods for measuring, evaluating, and reporting the performance of post-combustion CO2 capture (PCC) plants integrated with power plants. This standard, the first in the ISO 27919 series developed by ISO/TC 265, provides a common methodology for calculating key performance indicators (KPIs) for PCC systems based on chemical absorption using reactive liquids such as aqueous amine solutions, potassium carbonate solutions, and aqueous ammonia.

Post-combustion CO2 capture is applicable to all combustion-based thermal power plants and is the only CCS technology capable of being retrofitted to existing power plants, making it a critical option for reducing emissions from the existing power generation fleet.

The standard covers thermal power plants burning carbonaceous fuels including coal, oil, natural gas, and biomass-derived fuels. It addresses both full-scale capture (treating the entire flue gas volume) and slip-stream configurations. The captured CO2 is processed through compression or liquefaction for subsequent transportation and geological storage.

2. System Boundary Definition

2.1 PCC Plant Integration

The standard establishes clear boundaries between the PCC plant, the host power plant, and auxiliary utilities. This boundary definition is critical because PCC operations are intimately integrated with power plant operations — steam is typically extracted from the power plant steam cycle for solvent regeneration, and electrical power is consumed by PCC equipment including pumps, fans, and compressors. The standard defines which energy and material flows cross the system boundary and how they should be accounted for in performance calculations.

Stream Type Direction Measurement Requirement
Flue gas from power plant Input to PCC Flow rate, CO2 concentration, temperature
Steam for solvent regeneration Input to PCC Flow rate, pressure, temperature, enthalpy
Cooling water Input to PCC Flow rate, inlet/outlet temperatures
Electrical power Input to PCC Power consumption by equipment
Product CO2 stream Output from PCC Flow rate, composition, pressure, temperature
Lean flue gas (treated) Output from PCC Flow rate, CO2 concentration

2.2 Capture Efficiency and Product Quality

The standard defines capture efficiency as the ratio of CO2 captured to CO2 in the incoming flue gas. Typical PCC systems achieve capture efficiencies of 85-95%, although higher rates are technically feasible. The product CO2 stream must meet quality specifications for transportation and storage, including limits on moisture, oxygen, and other impurities that could affect pipeline integrity or storage operations.

The standard emphasizes that performance evaluation must account for all energy penalties associated with PCC operation, including the steam extraction penalty on power plant output and the parasitic electrical load of PCC equipment.

3. Key Performance Indicators (KPIs)

3.1 Specific Thermal Energy Consumption

The specific thermal energy consumption (STEC) is the most important KPI for PCC plants, representing the thermal energy required to capture one unit mass of CO2. STEC is typically expressed in GJ per tonne of CO2 captured and depends on the solvent system, process configuration, and operating conditions. Amine-based systems typically have STEC values in the range of 2.5-4.0 GJ/tCO2, with ongoing research focused on reducing this energy penalty.

3.2 Specific Electrical Energy Consumption

The specific electrical energy consumption (SEC) accounts for electrical power used by PCC plant equipment including solvent circulation pumps, cooling water pumps, flue gas fans, and CO2 compression. The standard also defines the specific equivalent electrical energy consumption (SEEC), which combines thermal and electrical penalties into a single metric, enabling comparison of different PCC technologies on an equivalent basis.

KPI Unit Description Typical Range
STEC GJ/tCO2 Thermal energy for solvent regeneration 2.5 – 4.0
SEC kWh/tCO2 Electrical energy for PCC equipment 100 – 300
SEEC kWh/tCO2 Combined thermal + electrical penalty 800 – 1400
SRCE % Specific reduction in CO2 emissions 80 – 90
SAC kg/tCO2 Specific absorbent consumption 0.5 – 3.0

3.3 Absorbent Consumption and Degradation

The specific absorbent consumption (SAC) quantifies solvent losses due to degradation, evaporation, and carryover. Amine degradation is a significant operational cost and environmental concern, as degradation products can be toxic and require treatment. The specific chemical consumption (SCC) accounts for additional chemicals used for solvent reclaiming, corrosion inhibition, and pH control.

4. Measurement and Instrumentation Requirements

ISO 27919-1:2018 provides detailed requirements for measurement methods and instrumentation. The standard classifies instruments based on their purpose and required accuracy, specifying calibration procedures and data collection protocols. Key measurements include flue gas composition (CO2, O2, H2O), product CO2 stream composition and flow rate, steam and condensate properties, cooling water parameters, and electrical power consumption. Measurement uncertainty must be quantified and reported to establish confidence in the calculated KPIs.

Accurate and comprehensive measurement is the foundation of meaningful PCC performance evaluation. The standard’s detailed guidance on instrumentation ensures that KPI comparisons between different PCC plants are valid and reproducible.

5. Engineering Insights for PCC Performance Evaluation

Key engineering considerations from ISO 27919-1:2018 include:

  • The thermal energy penalty (STEC) represents the largest operating cost for PCC plants and the primary target for technology improvement.
  • Performance evaluation must account for off-design conditions, including power plant load variations and ambient temperature effects on cooling system performance.
  • Solvent management is critical — degradation products can cause corrosion, fouling, and increased emissions of volatile degradation compounds.
  • CO2 compression typically accounts for 30-40% of the total electrical energy consumption, making compressor efficiency an important factor.
  • The standard provides annexes with test principles, reference conditions, and calculation examples to support consistent implementation.
When evaluating PCC plant performance, always consider the integrated nature of the PCC plant and host power plant. Changes in power plant operation (load cycling, fuel switching) directly affect PCC performance, and these interactions must be properly characterized.

6. Frequently Asked Questions

Q: What types of CO2 capture technologies does ISO 27919-1 cover?
A: The standard specifically covers chemical absorption-based PCC using reactive liquids. Other technologies like adsorption, membranes, and cryogenic capture are not covered in this edition.
Q: Can ISO 27919-1 be applied to PCC plants on industrial facilities other than power plants?
A: The standard is written for power plant integration. Application to other industrial sources (cement, steel, refineries) would require adaptation of the boundary definitions.
Q: How is the steam extraction penalty quantified?
A> The standard uses the specific equivalent electrical energy consumption (SEEC) to express the combined thermal and electrical penalty in consistent electrical energy terms.
Q: Does the standard address solvent emissions to the atmosphere?
A> While not the primary focus, the specific absorbent consumption (SAC) indirectly accounts for solvent losses, and the standard references appropriate environmental regulations.

Leave a Reply

Your email address will not be published. Required fields are marked *