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ASTM D6433-24 establishes a standardized practice for conducting pavement condition index (PCI) surveys on roads and parking lots through visual inspections. The PCI provides a numerical rating from 0 (worst possible condition) to 100 (best possible condition), serving as an indirect measurement of pavement structural integrity and functional condition indicators such as roughness. Developed by the U.S. Army Corps of Engineers and further verified by the Department of Defense (DOD) and the American Public Works Association (APWA), this practice quantifies pavement condition based on distress types and severity levels. The standard specifies that values in SI units are standard, with inch-pound conversions provided for reference only. Users must also observe the safety precautionary statements detailed in Section 6.
Key terminology in D6433-24 includes pavement branch (a distinct entity like a roadway or parking lot), pavement section, and pavement sample unit. A sample unit is a subdivision of a section with a standard size range—typically 20 contiguous slabs for asphalt concrete (AC) surfaces. Surveys rely on random sampling of sample units within a section. Additional sample units are inspected to capture nonrepresentative areas such as those with utility cuts or unusual distress. If a randomly selected unit contains such a distress, it is reclassified as an additional sample unit and replaced with another random unit. Accurate PCI values require using distress types and severity levels from Appendix X1 (for AC) and Appendix X2 (for portland cement concrete or PCC pavements).
The PCI rating scale correlates numerical values with verbal condition descriptions. The table below summarizes the standard PCI rating scale as referenced in Fig. 1 of the practice:
| 🟦 PCI Value Range | 📐 Rating Description |
|---|---|
| 85 – 100 | Excellent |
| 70 – 84 | Good |
| 55 – 69 | Fair |
| 40 – 54 | Poor |
| 25 – 39 | Very Poor |
| 10 – 24 | Serious |
| 0 – 9 | Failed |
Typical distresses for AC surfaces include cracks, rutting, and weathering; PCC surfaces may show joint spalling, scaling, and cracking. Each distress type is evaluated by severity to compute the overall PCI.
The PCI provides a quantifiable measure of pavement condition from visual surveys, helping prioritize maintenance and rehabilitation efforts.
Additional sample units include nonrepresentative distresses like utility cuts. If randomly selected, they are reclassified as additional units and replaced with another random sample unit.
For asphalt concrete surfaces, a sample unit typically consists of 20 contiguous slabs. Size may vary based on the total number of slabs in the section.
Distress types for AC pavements are detailed in Appendix X1, and for PCC pavements in Appendix X2. Accurate PCI assessment requires using these specified distress types and severity levels.