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ASTM D5958-99 (Reapproved 2020) defines standardized laboratory practices for preparing oil-based ink resin solutions using high-boiling solvents. Issued under the fixed designation D5958, the standard outlines four distinct procedures utilizing commonly available lab equipment:
The standard specifically notes that ASTM Subcommittee D01.37 recommends using the hot oil bath procedure (Practice D5597) where possible, as it provides the most consistent control over critical parameters. The values stated in SI units are to be regarded as standard.
The practices in this standard are designed for a wide range of resins and solvents used primarily in oil-based offset and letterpress inks. The material specifications are strictly defined to ensure safety and efficacy.
| 📏 Parameter | ⚡ Specification / Requirement | 📌 Key Notes |
|---|---|---|
| Minimum Solvent Flash Point | 60°C (140°F) | Determined by Test Method D56. Do not use low-flash solvents like toluene or xylene. |
| Typical Preparation Time | Under 30 minutes | One or several of these practices allows for rapid resin solution preparation. |
| Temperature Control | Maximum temperature regulated | Practices allow for regulation of peak cycle temperature to prevent degradation. |
| Inert Atmosphere Capability | Available (Hot Oil Bath) | Recommended by D01.37 to prevent oxidation and increase repeatability. |
| 🟦 Resin Category | 💧 Suitable Solvent Types | 🎯 Typical Application |
|---|---|---|
| C9 Aromatic Hydrocarbon Resins | C12 to C16 Petroleum Distillates | Offset and Letterpress Inks |
| Phenolic Modified Rosin Esters | 2,2,4 Trimethyl 1,3-pentanediol di-isobutyrate | High-Gloss Heat-Set Inks |
| Maleic Anhydride Modified Rosin Esters | Alkali Refined Linseed Oil | Sheet-Fed Inks |
| Natural Resins (e.g., Gilsonite) | Tridecyl Alcohol / Petroleum Distillates | Newsinks / Black Inks |
The standard describes procedures for four equipment setups: a hot oil bath (Sections 4-11), a stirrer/hot plate (Sections 12-16), an industrial blender (Sections 17-22), and a hot air gun (Sections 23-27).
The hot oil bath procedure is recommended by Subcommittee D01.37 because it allows for regulation of the maximum temperature, the ability to perform the procedure under an inert atmosphere, and it effectively prevents random solvent loss during the heating process, leading to more consistent resin solutions.
To avoid fire or injury, these practices must not be used with low flash point solvents such as toluene or xylene. The minimum flash point for any solvent used should be 60°C (140°F) as determined by Test Method D56.
These procedures are intended for ink resins used in oil-based offset and letterpress inks. Typical resins include C9 aromatic hydrocarbon resins, modified dicyclopentadiene resins, rosin pentaerythritol or glycerine esters, phenolic modified rosin esters, maleic anhydride modified rosin esters, and naturally occurring resins such as gilsonite.