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ASTM D4636-17, officially titled Standard Test Method for Corrosiveness and Oxidation Stability of Hydraulic Oils, Aircraft Turbine Engine Lubricants, and Other Highly Refined Oils, is a critical standard developed under the jurisdiction of ASTM Committee D02. It provides a comprehensive framework for assessing the oxidative stability and corrosiveness of both petroleum and synthetic fluids under controlled conditions of temperature, humidified or dry air flow, and metal contact. This method integrates features from Federal Test Methods 5307.2 and 5308.7, offering a unified approach for evaluating high-performance lubricants.
The scope of D4636-17 covers the testing of hydraulic oils, aircraft turbine engine lubricants, and other highly refined oils. The test method is designed to determine a fluid’s resistance to oxidation and corrosion degradation, as well as its tendency to corrode various metals. Both petroleum and synthetic fluids may be evaluated using moist or dry air, with or without metal test specimens acting as catalysts.
ASTM D4636-17 consists of a standard test procedure, an alternative Procedure 1, and an alternative Procedure 2. The flexibility of this standard allows specific test conditions to be established by the governing material specification. Key variables that can be customized include test temperature, test duration, air flow rate and humidity, sample frequency, test fluid quantity, and the specific metal specimens employed.
| ⚙️ Test Element | 📐 Specification / Options |
|---|---|
| Designation | D4636 – 17 |
| Target Fluids | Hydraulic Oils, Turbine Engine Lubricants, Highly Refined Oils |
| Fluid Types | Petroleum and Synthetic Fluids |
| Procedure Options | Standard Procedure, Alternative Procedure 1, Alternative Procedure 2 |
| Air Condition | Moist or Dry Air |
| Metal Catalyst | With or Without Metal Test Specimens |
To fully characterize a fluid’s performance after the oxidation test, D4636-17 references several other ASTM standard test methods. These measurements quantify degradation through changes in viscosity, acidity, and insoluble material formation.
| 📊 Property | 📐 Reference Method | 🎯 Purpose |
|---|---|---|
| Kinematic Viscosity | ASTM D445 | Measure change in fluid resistance to flow |
| Acid Number | ASTM D664 / D3339 | Quantify formation of acidic degradation products |
| Precipitation Number | ASTM D91 | Determine volume of insoluble sludge |
| Reagent Water | ASTM D1193 | Specification for water purity in testing |
By correlating the changes in these measured properties with the visual condition of the metal specimens, the D4636-17 method provides a robust assessment of long-term fluid stability and corrosiveness in demanding applications.
It covers the testing of hydraulic oils, aircraft turbine engine lubricants, and other highly refined oils for resistance to oxidation and corrosion degradation, including their tendency to corrode various metals. Petroleum and synthetic fluids can be tested with moist or dry air.
The values stated in SI units are regarded as the standard. Non-SI units provided in parentheses in some figures are for informational purposes only, intended for users of older equipment.
This test method combines Federal Test Methods 5307.2 and 5308.7 from FED-STD-791. It is essentially an expanded version of Method 5307.2 incorporating features of Method 5308.7.
The standard includes a standard procedure, Alternative Procedure 1, and Alternative Procedure 2. The specific parameters (temperature, time, airflow, etc.) must be selected based on the particular material specification.