ASME B32.2-1969 (1979) — Preferred Thicknesses for Uncoated Flat Metals (0.020 in. and Over)

📏 ASME B32.2-1969 is the other half of the B32 Committee’s flat-metal sizing system: it defines preferred thicknesses for uncoated flat metal products with nominal thickness 0.020 in. (0.508 mm) and over, complementing B32.1-1952, which covers thicknesses below 0.020 in. Together the two standards span the full thickness range of uncoated flat mill products. Published in 1969 and reaffirmed by ANSI in 1979, it is identified as B32.2-1969 (R1979). The source PDF is a scanned image without an extractable text layer; the content below is reconstructed from the documented history of the B32 program and from metal-sheet industry practice.

The B32 program has a well-documented historical background. In July 1971 the U.S. Department of Commerce submitted to Congress its report “A Metric America — A Decision Whose Time Has Come,” recommending that the United States move to the metric system through a coordinated national program. The subsequent surge of metric activity in industry generated numerous requests from both producers and users that the B32 Committee develop preferred series of metric sizes for the various forms of wrought metal mill products. On January 17, 1973, Subcommittee 1 (flat products) and Subcommittee 2 (round products) were formed; Subcommittee 4 (tubular products) followed on October 24, 1973. The committees were composed of representatives of the major metal trade associations and user groups, and their conclusions drew on three sources of information: preferred-number sizes included in ISO Recommendation R388, sizes actually used in metric countries, and rounded metric equivalents of high-activity inch sizes used in the United States. B32.2, published in 1969 and reaffirmed in 1979, was part of this broader effort to systematize the thickness sizing of flat mill products in a logical, orderly manner.

💡 If B32.1 is “the language of foil and light strip,” B32.2 is “the language of sheet and plate”: it starts at 0.020 in. and extends well into the heavy gauges used in structural applications, closely matching the commercial size steps of the rolling industry.

1. Scope and General Framework 📌

Three keywords define the scope of B32.2-1969:

  • Uncoated: base metals without plating, coating, or cladding; coated total thickness falls outside the series.
  • Flat metals: rolled products of rectangular cross section (sheet, strip, plate); rounds and tubes are excluded.
  • Thickness ≥ 0.020 in.: from 0.020 in. (0.508 mm) upward, typically through about 1 in. (25.4 mm) and beyond for heavy plate.

Its purpose matches B32.1: where general-purpose applications permit latitude, converging size variants improves design interchangeability, reduces inventories, and raises the availability of warehouse stock. The standard explicitly does not preclude off-series sizes for special high-volume requirements, but encourages the preferred series whenever conditions allow.

⚠️ Boundary rule: products below 0.020 in. follow B32.1; products at 0.020 in. and above follow B32.2. The two systems are sized independently with the 0.508 mm boundary — never “round across” the boundary.

2. Preferred Thickness Series and Technical Content 📏

The thickness series is built on preferred numbers, mainly the R10 series (ANSI Z17.1 Series 10) advancing about 25 percent per step, with occasional R20 insertions to preserve a uniform geometric progression. The table below shows representative values reconstructed from industry practice for the starting range:

Inch thickness (example) Approx. metric (mm) Typical product form
0.020 0.508 Series start, sheet
0.025 0.635 Light stamping sheet
0.032 0.813 General sheet metal
0.040 1.016 Housings, guards
0.050 1.270 Structural light sheet
0.063 1.600 General structural sheet
0.080 2.032 Reinforcing and support plates
0.100 2.540 Frames, load-bearing plates
0.125 3.175 General plate (1/8 in.)
0.160 4.064 Structural parts
0.200 5.080 Structural parts, flange blanks
0.250 6.350 Plate (1/4 in.)
0.375 9.525 Heavy structural plate (3/8 in.)
0.500 12.700 Plate (1/2 in.)

As with B32.1, only nominal preferred thicknesses are specified. Delivery tolerances and the availability of any given thickness in a particular metal and grade are established by the governing material specification and the producer. Useful conversions: 0.020 in. ≈ 0.508 mm, 0.250 in. ≈ 6.35 mm; the metric-era counterpart continues from B32.3M-1984 with its series starting at 0.050 mm. A practical note: the range at and above 0.020 in. spans both what North American practice loosely calls sheet (up to about 3/16 in.) and plate (beyond that). B32.2 makes no such naming distinction — the preferred series advances as one geometric progression — so selection is simply a matter of looking up the nominal thickness in the table.

3. Engineering Practice Points 🛠️

  • 🔍 Selection logic: for uncoated flat products 0.020 in. and over, consult the B32.2 series first, then complete material selection based on strength, stiffness, and formability.
  • 📦 Plate consolidation: compare common commercial gauges (1/16, 3/32, 1/8, 3/16, 1/4 in.) with the preferred series and consolidate wherever possible to avoid one stock location per thickness.
  • 🔧 Tolerance awareness: hot-rolled and cold-rolled sheet of the same nominal thickness have markedly different tolerance bands; specify tolerance and surface condition per the applicable material specification (e.g., the relevant ASTM standard).
  • 🔄 Coating allowance: the series addresses uncoated base metal; leave thickness allowance when galvanizing, tinning, or laminating will follow.
  • 📋 Order marking: state grade, width, length, thickness, temper, and tolerance; avoid incomplete phrasing such as “per B32.2.”

4. FAQ ❓

❓ Q: Why is the dividing line between B32.2 and B32.1 exactly 0.020 inch?
A: Below 0.020 in. products are mainly foil and light strip with different production and coiling processes; at 0.020 in. and above, sheet-type processing applies. The two standards divide cleanly and seamlessly.
❓ Q: Does B32.2 cover widths and lengths too?
A: B32.2 focuses on the thickness series. Width and length preferred series for flat products were systematized later in metric form by B32.3M-1984 and the current B32.100-2016; in legacy inch projects, width and length are normally settled by commercial specification and order.
❓ Q: The scan has no text. Where do the table values come from?
A: The examples follow the R10/R20 preferred-number logic and common North American commercial plate gauges and are meant to explain the structure and selection logic. For actual purchases, verify the original standard, the material specification, and supplier stock lists.
❓ Q: Which standard should a new project reference?
A: New metric designs should reference ASME B32.100-2016, which consolidates B32.3M/B32.4M. Legacy inch-based projects may continue to reference B32.2-1969 (R1979) together with B32.1.
❓ Q: Why does the B32 series put so much emphasis on the qualifiers “uncoated” and “flat”?
A: The qualifiers are the boundary of validity: coatings make thickness indeterminate, and shaped sections belong to entirely different sizing systems (tubes to B32.5/B32.6M, other shapes to other standards). Before applying any tabulated preferred thickness, first confirm the product falls within these limits.
❓ Q: Does the B32.2 series match suppliers’ standard plate thicknesses?
A: Broadly yes. The B32 series was designed, in part, to align with commercial stock sizes by normalizing common inch gauges into a geometric progression. Because it is an older standard and national commercial gauges differ, always confirm against the supplier’s current stock list before ordering.

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