The SAE J2069 standard provides comprehensive guidelines for vehicle manufacturers to design and locate recovery attachment points on passenger cars, vans, and light trucks with a GVW up to 3,178 kg (7,000 lb). The primary goals are to minimize vehicle…

This article provides an overview of SAE J2310-2024, a recommended practice for designing rectangular cross section polymeric sealing rings used in automatic transmissions and hydraulic systems. The standard covers material selection, dimensioning, joint configurations, and critical design considerations such as…

The SAE J2540‑3 (2019) National Names Phrase List provides a standardized table of textual messages for expressing street and road names in Intelligent Transportation Systems (ITS). By assigning numeric indices to common name components—prefixes, main names, suffixes—the standard enables efficient…

Drivers develop strong expectations about how vehicle controls should move to achieve a desired effect. When a control’s motion aligns with these expectations—known as direction-of-motion stereotypes—using it feels natural and requires less thought. SAE J1139:2010 provides design recommendations that help…

The SAE J2594 standard, reaffirmed in 2023, provides a recommended practice for designing Proton Exchange Membrane (PEM) fuel cell systems with end-of-life recyclability in mind. As the transportation sector embraces hydrogen fuel cells, ensuring that these systems can be efficiently…

The location and labeling of driver hand controls significantly affect usability, safety, and driver performance. SAE J1138 provides a recommended practice for designing driver hand controls in passenger cars, multipurpose passenger vehicles, and trucks with a GVW of 10,000 lb…

Overview of SAE J1939-76 SAE J1939-76 defines an optional application layer protocol for functional safety communications within the SAE J1939 CAN-based network. It is intended for high-integrity systems that require robust error detection and data integrity, typically in heavy-duty vehicles…

Pedestrian safety testing requires standardized, repeatable methods for evaluating dummy biofidelity under full-scale impact conditions. SAE J3093-2019 provides design and performance specifications for a generic test buck representing a small family car. This article outlines the rationale, design details, and…

The SAE J2891 recommended practice defines design direction for 120 VAC single-phase engine-based auxiliary power units (APUs) used in Class 8 trucks. It focuses on the electrical interface with the truck’s 12 VDC architecture to power sleeper cab hotel loads—such…

SAE J3144-2019 provides the essential interface dimensions for capless fuel tank filler closures, focusing on compatibility with refueling nozzles and vapor recovery systems. This recommended practice is designed primarily for passenger cars and trucks but also applies to marine, industrial,…

In today’s competitive automotive and industrial environment, preventing quality issues before they reach the customer is paramount. While Failure Mode and Effects Analysis (FMEA) is a cornerstone of risk assessment, it can sometimes be too broad to deeply investigate risks…

SAE J1697-2013, a stabilized recommended practice, provides essential guidelines for the design and evaluation of clamped joints in coolant hoses for passenger cars and light trucks. This standard addresses hose and clamp selection, joint design, assembly methods, and performance testing…

Off-road equipment operators face extreme conditions—from blistering heat and dust to jarring vibrations. The SAE J169 standard provides essential guidance for designing HVAC systems that maintain comfort and durability in these demanding environments. This article explores the key factors engineers…

This article summarizes the design recommendations from SAE J1368, a now-cancelled but still informative Recommended Practice that provided guidelines for anchorages and attachment hardware in vehicles equipped with automatic (passive) restraint systems. The standard aimed to ensure compatibility between vehicle…

This article summarizes key recommendations from SAE J1774, an information report for fiberboard materials in automotive applications. It is intended to help engineers and designers understand the available fiberboard types, their design characteristics, physical properties, and appropriate selection for interior…

SAE J2093-2021 is a recommended practice that specifies design requirements for electrically powered wheelchair lifts used to enter or exit personally licensed vehicles. This article summarizes key performance, durability, and safety criteria from the standard. Scope and Key Definitions The…

This guide, based on SAE J1497-2008, provides essential information for engineers working with liquid formed-in-place gasket (FIPG) materials. Two primary types—RTV silicones and anaerobic methacrylate esters—are covered, along with their properties, curing systems, and testing methods. Proper selection and application…